Vial Filling Machine

Product Details:

The Vial Washing Machines is most ideal for Round Bottles and finds wide application in pharma industry, food industry etc. The automatic loading arrangement facilities loading of bottles on to SS wire mesh conveyor through feed conveyor or bottles are pushed manually from feed table. This saves manpower as bottles are feed into pockets automatically.

The automatic unloading mechanism consists of unloading bottle continues on to Turn Table (Optional).

Operations:
Three-cycle rinsing allows flexibilities of various wash cycles such as fresh water, dematerialized water etc. as per the rinsing requirement of bottle. All the pumps are made of SS and all the water contact parts are made of SS 316 on a heavy base of SS structure.
In tunnel design is such that separation is maintained between feeding zone and discharge zone of the cleaned containers. All the mechanical drives are separated and isolated from the washing zone. Approved materials only are used for construction, together with a careful choice of components, thereby taking in to consideration all aspects of sanitation and consequence complying with the pharmaceutical G.M.P. requirementsThe quality of rinsing is ensured through 3 sets of inner and 2 sets of outer nozzles accurately placed to direct the jet at center of the bottle and the bottle comes out with water totally drained with minimum droplets of water.

Salient Features:

• High-pressure spray nozzles ensure perfect wash of Bottles
• Interchangeable wash sequences
• Totally fabricated from SS Materials, including the basic frame
• No change parts required for washing of round bottle saving time of change over. (Change Parts require for Flat bottles & if change of neck size.)
• All parts coming in contact with washing zones / jet are made from SS 316 materials.
• The machine suitable for handling washes of round and flat glass bottle (With help of change parts)
• Water re-cycling arrangement is possible as per customer’s need
• Machine is totally rigid and with stands continuous operation for long working. Hours without any trouble
• Higher capacity centrifugal pump to wash bigger container
• Third Tank & pump can be fitted (optional)

Product Details:

The High Speed Vial Washing Machine is most ideal for Round Bottles and finds wide application. The automatic loading arrangement facilities loading of bottles on to SS wire mesh conveyor through feed conveyor or bottles are pushed manually from feed table. This saves manpower as bottles are feed into pockets automatically. The automatic unloading mechanism consists of unloading bottle continues on to Turn Table (Optional).

Operation:
Three-cycle rinsing allows flexibilities of various wash cycles such as fresh water, dematerialized water etc. as per the rinsing requirement of bottle. All the pumps are made of SS and all the water contact parts are made of SS 316 on a heavy base of SS structure.
In tunnel design is such that separation is maintained between feeding zone and discharge zone of the cleaned containers. All the mechanical drives are separated and isolated from the washing zone. Approved materials only are used for construction, together with a careful choice of components, thereby taking in to consideration all aspects of sanitation and consequence complying with the pharmaceutical G.M.P. requirements.The quality of rinsing is ensured through 3 sets of inner and 2 sets of outer nozzles accurately placed to direct the jet at center of the bottle and the bottle comes out with water totally drained with minimum droplets of water.

Salient Features:

• High-pressure spray nozzles ensure perfect wash of Bottles.
• Interchangeable wash sequences.
• Totally fabricated from SS Materials, including the basic frame.
• No change parts required for washing of round bottle saving time of change over. (Change Parts require for Flat bottles if change of neck size.)
• All parts coming in contact with washing zones / jet are made from SS 316 materials.
• The machine suitable for handling washes of round and flat glass bottle (With help of change parts).
• Water re-cycling arrangement is possible as per customer’s need.
• Machine is totally rigid and with stands continuous operation for long working. Hours without any trouble.
• Higher capacity centrifugal pump to wash bigger container.
• Third Tank pump can be fitted (optional).

Product Details:

Vial Filling Machine offered comes with filling way piston as well as pneumatic and electric operation support. Further, these provide for fully automatic operations and feature stainless steel construction finish for durable as well as long lasting performance. Some of its features include suitable for filling of liquid, paste products and other processed materials; multi filling nozzle support, allows for easy adjustment for different bottles, auto cleaning support, filling speed can be adjusted as per material density and viscosity, choice of adjusting conveyor speed, auto counting system and others.

Vial Filling Machine work on volumetric principle with diving nozzlesThe unit is made compact,versatile and enclosed in stainless steel elegantly matt finish body, of S.S Slat Conveyor, Reciprocating Nozzle with self-centering devices & SS Syringe. No container The main drive of the machine and conveyor drive consist of A/C Motor with synchronized variable A/c Frequency drive.

Operation:
Containers moving on S.S. Slat conveyor, feed below the filling nozzles through a settable twin pneumatically operated stopper system.
The twin pneumatically operated stopper system and reciprocating nozzles can precisely match for centering of container below nozzles, to avoid spillage of liquid on container.
To minimize foaming adjustable nozzle will reciprocate according to filling dose, nozzle will go upwards slowly from bottom level of bottle towards neck during filling. The dosing block with a hexagonal bolt fitted below syringes.
This means fill size can be easily set.

Salient Features:

• ± 1% Filling accuracy on single dose
• No bottle No filling system
• Rigid vibration free construction for trouble free performance
• S.S. Elegantly matt finished body
• Elegant and easy control panel for total control on operation
• Minimum change overtime, from one size to another container or fill size
• Self lubricating UHMW-PE guide profile for SS slat chain provides low friction wear surface, smooth and noiseless conveying
• Error code display on AC frequency drive on control panel
• Drain tray around machine platform
• Drip tray under the conveyor
• Pneumatic bottle stopping arrangement
• Synchronized two nos. A/c drive for main motor & conveyor belt
• Safety guard for conveyor gear box, motor and pneumatic cylinders
• MCB for over load protection, and prevention against short circuit
• Inbuilt protection against over current, Voltage fluctuation, Short circuit in AC Frequency drive

Optional Features:

• Automatic chain washing system for conveyor belt
• In-built pre-inspection
• Acrylic cabinet
• Acrylic cover on conveyor
• Nitrogen Flushing
• Float tank (Holding tank) with or without stirrer

Additional Information:

• Delivery Time: 6 to 8 weeks

Product Details:

The Vial Sealing Machine is precision built on sturdy welded steel frame completely enclose in stainless steel sheet and doors are provided to facilitate the servicing of machine.

Operation:
The feed container moving on conveyor belt are fed into star wheel, bringing the container below the sealing head in the subsequent indexing part, mean while the bottle pickup a cap from the delivery chute of cap feeding bowl, where the body and the neck of the vials are positioned below the rotating head. Where the sealing head is performing perfect operation of sealing.

Salient Features:

• No container No cap arrangement.
• SS elegantly matt finished body.
• Single motor synchronizes conveyor, star wheel, platform turret.
• Adjustable height of conveyor belt, to align with other machine of the line.
• Sealing pressure can be varied to suit different gauges and size of caps.
• Low noise level, low power consumptions.
• Self-lubricating UHMW-PE guide profile for low friction wears surface, smooth and noiseless conveying.
• SS cladding or hard chrome platting of all exposed parts to ensure long life and resistance against corrosion.
• Synchronized A/C drives to synchronize, Conveyor, Star wheel and Platform turret capping bowl.
• Adjustable bottle height gauge for easy and quick setting.