Medipack Process & Technologies
Ahmedabad, Gujarat
GST No. 24AASFM2527J1Z1
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Product Details:
| Minimum Order Quantity | 1 Unit |
| Model Name/Number | MPAICSM-40 |
| Capacity | 1200 to 2400 BPH |
| Automation Grade | Automatic |
| Material | SS + MS Powder Coated |
| Brand | Medi-Pack |
| Usage/Application | Sealing |
| Voltage | 415V |
A Glass Bottle Liquid Filling Machine is typically used for filling both viscous and non-viscous liquids into glass containers. It operates with high precision, ensuring consistent fill levels while minimizing product wastage. These machines can be semi-automatic or fully automatic depending on the production scale, with fully automatic versions usually designed for high-volume production.
🔧 Key Features and Components| Component | Description |
|---|---|
| Filling Nozzles | These are designed to fit glass bottles securely and fill them without spillage. Nozzles are adjustable for different bottle sizes and product viscosities. |
| Pneumatic or Servo System | Many machines use pneumatic or servo-driven systems to control the filling speed and pressure, ensuring consistent and smooth filling. |
| Overflow Protection | Designed to prevent overflow, this system ensures bottles are filled to the correct level without excess liquid being wasted. |
| Filling Speed Control | Allows the operator to adjust the filling speed, ensuring a smooth and consistent filling process. |
| Material Construction | Often made with SUS304 stainless steel, ensuring both hygiene and durability, particularly for food, beverage, and pharmaceutical applications. |
| Automatic Bottle Detection | The system may include sensors for automatic bottle positioning and detection to ensure the correct bottle is filled. |
| Digital Control Panel | A user-friendly digital control system allows for precise setting of the filling volume, speed, and other operational parameters. |
| Drip-Free Nozzles | Nozzles are designed to be drip-free, preventing any wastage of liquid and ensuring that the bottles are filled neatly. |
| Anti-Spill Mechanism | Incorporates mechanisms like anti-drip nozzles or nozzle dipping to prevent spills and drips after filling. |
| Hopper or Reservoir | Holds the liquid product to be filled. It is often connected to a feeding system that sends the liquid to the filling nozzles. |
| Capping System (optional) | Some glass bottle filling machines include an integrated capping system, which automatically applies caps to filled bottles. |
Food and Beverages: For filling juices, sauces, vinegar, honey, and other liquids into glass bottles.
Pharmaceuticals: Used for filling liquid medicines, syrups, tinctures, and other pharmaceutical products into glass containers.
Cosmetics and Personal Care: For filling products like perfumes, essential oils, shampoos, and lotions into glass bottles.
Chemical Industry: For filling chemicals such as cleaning liquids, solvents, and lubricants into glass containers.
Household Products: Filling detergents, liquid soaps, and surface cleaners into glass bottles.
Additional Information:
Product Details:
| Capacity | 1200 to 3600 BPH |
| Voltage | 230 +/- 10% V |
| Brand | Medi-Pack |
| Material | SS |
| Automation Grade | Automatic |
| Phase | Single Phase |
| Warranty | 1 year |
| Current | 10 A |
| Line Speed | 50 feet / minute |
| Cap Size | 20 mm - 120 mm |
| Net Weight | 120 Kg |
| Packed Weight | 175 Kg |
| Dimensions | 650 mm x 650 mm x 1650 mm |
The Induction Cap Sealing Machine works by placing a cap onto the neck of a bottle or container and then passing it through an induction coil. The induction coil generates a high-frequency electromagnetic field, which causes the foil liner inside the cap to heat up. This heat melts the foil, which then forms a hermetic seal by bonding with the rim of the container. The process is quick, clean, and efficient, and is ideal for high-speed production lines.
🔧 Key Features and Components of Induction Cap Sealing Machine| Component | Description |
|---|---|
| Induction Coil | The core component that generates electromagnetic fields to induce heat in the foil liner. |
| Induction Power Generator | Converts electrical energy into high-frequency electromagnetic energy, controlling the sealing process. |
| Cap Placement Mechanism | Automatically places the cap onto the bottle's neck to ensure correct positioning before sealing. |
| Conveyor System | Moves bottles or containers along the production line to ensure continuous operation. |
| Cooling System | Ensures that the seal cools and solidifies properly after the induction process. |
| Control Panel | Digital or PLC-based control system allows the user to adjust parameters like sealing time, power, and temperature. |
| Cap Sensor | Detects whether the cap is properly placed on the bottle before sealing begins. |
| Safety Mechanisms | Includes overheat protection and emergency stop buttons to ensure safe operation. |
| Stainless Steel Construction | The machine is typically made from SUS304 stainless steel for durability, hygiene, and easy cleaning. |
Food and Beverages: Sealing bottles of juices, sauces, vinegar, milk, honey, and other liquid products to preserve freshness and ensure product safety.
Pharmaceuticals: Sealing liquid medicines, syrups, tinctures, and health supplements to ensure tamper-evidence and leak-proof packaging.
Cosmetics and Personal Care: Sealing shampoos, lotions, conditioners, perfumes, and other cosmetic products to prevent contamination and extend shelf life.
Chemicals: Sealing containers of cleaning liquids, solvents, paints, oils, and other chemical products to prevent leakage and maintain quality.
Household Products: Sealing products such as detergents, surface cleaners, and other household chemicals.